How to Calculate Flow Rate Through a Valve

calculate-flow-1Calculating flow rate is an important step in selecting the correct valve for your application.  Selecting a valve that cannot handle the proper flow needed in the application can cause inefficiencies and even damage equipment.  On the other hand, selecting a valve that can easily handle the flow requirements may result in higher equipment costs then are necessary, and extra weight.  This is because as flow rate requirements increase, so does the size and therefore weight of the valve.   

 

Each valve will have a Cv rating, which represents the quantity of room temperature water that will flow (in GPM) through the valve with a 1 PSI pressure differential.  Cv is directly rated to flow rate, so the higher the Cv, the more flow that can travel through the valve.  Cv can be calculated based on the below equations, one for liquid, and one for gases.

 

Liquid Flow:

flow-ranges-2

Gas Flow: Assuming Inlet Pressure (P1) is greater than Outlet Pressure (P2)

calculate-flow-3

When selecting a Gems solenoid valve, the Cv will be listed in the row of the prefix, see below.  

calculat-flow-4

Based on that Cv you can then calculate the flow rate you should receive through the valve.  For example, if you select A2011 with a Cv of 0.02 and your media is water with 100 PSI inlet and 0 PSI outlet, below would be the equation.

 

=Cv.*(dP./SG.)^1/2

=0.02*(100/1)^1/2

=0.2 GPM

 

If you despise math equations like these, you’re in luck because we’ve done them for you.  For each prefix/orifice size we’ve calculated what the maximum flow rate would be if you were to input the maximum amount of MOPD (Max Operating Pressure Differential).  If you input less pressure, then your flow rate will be lower.  Please review these flow rate charts based on each valve series.